High frequency soft seated ball valve
Working condition
Pain Points and Proposal
Reference

Working condition

Pressure RatingCLASS 150 ~ CLASS 1500 (PN 10 ~ PN 260)
Nominal SizeNPS ½ ~ NPS 16 (DN 15 ~ DN 400)
Seat Leakage ClassANSI FCI 70-2 CLASS VI and above
Applicable MediaGas Phase
Operating Temperature≤ 220 °C (≤ 428 °F)
Actuation Cycles100,000 ~ 1,000,000 cycles per year
Actuation SpeedTypically 1 ~ 3 seconds (Faster speeds available upon request)
Fire-Safe & Anti-StaticSupport
OperationPneumatic, Electric, Hydraulic,etc.

Pain Points and Proposal

1. External Leakage:  packing wear due to frequent opening/closing without any compensation, finally external leakage occur.  

2. Jamming:

① soft material seat wears due to frequent high-speed operation, making sealing surfaces rough and causing jam.  

② valve bearings waers due to long-term rapid cycling, increasing surface roughness and get jamming.  

3. Internal Leakage:

Soft seat wears on surfaces due to frequent high-speed operation, results in internal leakage.  

1. Self-Adjusting Packing:  

Precision wear compensation formula maintains seal integrity.    

2. Exclusive Hardened Bearings:

Engineered for enhanced durability under heavy use.  

3. Ultra-Low Stress Sealing Surfaces:Minimizes wear on critical sealing components.  

4. Constant Light-Touch Compensatio

Reference

  • ● Supplied 6 valves (NPS 1-1.5, Class 600) rated for 500,000 annual cycles  

    ● Operational since November 2023 - Zero issues to date, cycle life surpassing 500,000